Product name: PCD end mill
Material: PCD tip + carbide shank
Coating: No
Customized support: OEM, ODM
MOQ: 1-5pcs depend on the sizes
Application: Acrylic, PVC, PET, gold, silver. copper, aluminium, etc.
What is PCD end mill?
A PCD (Polycrystalline Diamond) end mill is a type of cutting tool used in machining operations, particularly in milling. It is designed to efficiently cut through materials with high hardness and abrasiveness, such as non-ferrous metals, composites, and abrasive materials like carbon fiber-reinforced polymers (CFRP) and fiberglass.
PCD end mills are made using a polycrystalline diamond layer that is bonded to a carbide substrate. This diamond layer provides exceptional hardness, wear resistance, and thermal conductivity, making PCD end mills ideal for high-speed machining applications where tool wear and heat generation are significant concerns.
PCD end mills are commonly used in industries such as aerospace, automotive, and mold and die making, where precision machining of hard materials is required. They can offer longer tool life, higher cutting speeds, and better surface finishes compared to traditional carbide end mills in certain applications. However, PCD end mills are typically more expensive than carbide end mills due to the cost of the diamond material and the manufacturing process involved.
The features PCD end mill
High Hardness: PCD is one of the hardest materials known, offering exceptional hardness and wear resistance. This allows PCD end mills to maintain sharp cutting edges for longer periods, resulting in extended tool life.
Abrasion Resistance: PCD end mills are highly resistant to abrasion, making them suitable for machining abrasive materials such as carbon fiber-reinforced polymers (CFRP), fiberglass, and high-silicon aluminum alloys.
Excellent Thermal Conductivity: PCD has excellent thermal conductivity properties, which helps dissipate heat generated during machining. This reduces the risk of thermal damage to the workpiece and prolongs tool life.
High Precision Machining: PCD end mills can achieve high levels of precision and accuracy in machining operations due to their sharp cutting edges and dimensional stability.
Reduced Cutting Forces: PCD end mills typically generate lower cutting forces compared to conventional cutting tools, leading to less tool deflection and improved machining accuracy.
Suitability for High-Speed Machining: The combination of high hardness, abrasion resistance, and thermal conductivity makes PCD end mills well-suited for high-speed machining applications, where increased cutting speeds and feed rates are desirable.
Versatility: PCD end mills can be used for a wide range of machining operations, including milling, drilling, and contouring, across various materials such as non-ferrous metals, plastics, and composites.
Improved Surface Finish: PCD end mills can produce superior surface finishes on workpieces due to their sharp cutting edges and reduced tendency for built-up edge formation.
Long Tool Life: Due to their exceptional wear resistance, PCD end mills typically have longer tool life compared to traditional carbide or high-speed steel end mills, especially when machining hard and abrasive materials.
Cost-Effective in Certain Applications: Despite being more expensive initially, PCD end mills can be cost-effective in the long run for applications where extended tool life and improved machining efficiency outweigh the higher initial investment.
Product pictures
Contact: Ms.Xiao
Phone: 15195020645
E-mail: info@czsytool.com
Whatsapp:+86 15195020645
Add: NO.88 Wensi Village, Luoxi Town, Xinbei District, Changzhou City, China
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